Machine mounted safety
and Monitoring Systems
MONITECH DISTANCE MONITOR SYSTEM:
FUNCTIONALITY & PERFORMANCE:
- The Monitech Distance Monitor is an intrinsically safe system designed to assist in safely controlling the cut-out distance from the last line of support while providing an opportunity for an extended cut of a continuous miner.
- This machine mounted system assists in safely controlling the cut-out distance from the last line of support while providing an opportunity for an extended cut of a continuous miner.
- Has the ability to be interlocked to the Continuous Miner so that it will stop at a specified distance.
- The system is made up of four interconnected devices:
- Distance Display Controller in stainless steel enclosure
- Power Supply
- Bypass key Switch (Optional)
- Inductive Charging Cradle
Application:
- Continuous Miner
Certification:
- Ex ia I Ma
- Certified by MASC M/20-8141X
OIL LEVEL SENSOR SYSTEM:
FUNCTIONALITY & PERFORMANCE:
- Designed specifically for Fletcher Roof Bolter equipment
- Measures both the tank level and temperature level.
- Level Sensing: The level sensor supplies the controller with a reading for the level. The controller is set to alarm at a set value and to trip at a different set value. The unit can be set to have a delay if required/desired. The “Oil Low” warning will flash if the oil is below the trip level for the duration of the delay time, then be displayed normally until the oil level recovers.
- Temperature Sensing: The temperature sensor supplies the controller with a reading for the temperature. The controller is set to trip if the temperature reaches a set point of 79 degrees Celsius. This point can be adjusted.
- Readings are translated and displayed by a Monitech XPX controller unit.
- Does not have moving parts and thus has long life expectancy.
- Measures actual value and not just switch points.
- Set points can easily be moved without needing to modify the hardware.
- Robust design
SPECIFICATIONS:
- The unit is certified Intrinsically safe.
- The system is made up of:
- Monitech Level Sensor Enclosure including Level Sensor and Temperature probe
- Monitech XPX Enclosure including Controller Unit
- Flameproof enclosure including Intrinsically safe power supply and interlock relay modules
CERTIFICATION:
- Certified by MASC in accordance with SANS 60079- 0: 2005
- MASC M/21-8175X (Monitech Submersible Liquid Level Sensor)
- MASC M/21-8348X (Monitech 1703 Series Pressure Transmitter)
- MASC M/21-8337X (Monitech Temperature Probe)
MONITECH FLAMEPROOF CAMERA:
FUNCTIONALITY & PERFORMANCE:
- Full colour HD camera system with 7” display
- Low light capability with resolution: 720P
- Resolution: 1920×1080
- Illumination: 005Lux
- DVR recording ability, SD card (optional)
- Two channels – reverse trigger function (optional)
- Single or split display
- Approved flame proof enclosures
SPECIFICATIONS:
- 12/24vdc power supply input
- Watts < 6w
- Display housing dimension L:265 W:185 H:100mm
- Camera housing (without mounting and gland) L:109 D:80mm
certifications:
- Ex db I Mb
- MASC M/22-2374X (Monitech FLP Display Enclosure)
- MASC M/22-2375X (Monitech FLP Camera)
MONITECH ROOFBOLTER LASER GUARD:
FUNCTIONALITY & PERFORMANCE:
- A laser system designed to be fitted to both single or dual boom Roof Bolting Equipment to assist machine operators avoid potentially hazardous situations while performing roof bolting functions
- The laser scanner is mounted in an established position on the machine and produces an invisible barrier directed in front of the drilling head of the roof bolter
- Once this laser path is broken by (hand, limb or obstacle) the laser recognises this and operates a relay which in turn switches off a solenoid which is used to stop the rotation of the drill head function
- Once the obstacle is removed from the path of the beam, the system automatically resets and the drill rotate function resumes
- A complete Laser Guard System includes:
- Explosion Proof (FLP) enclosure
- Laser scanner and controller
- Power Supply Unit
SPECIFICATIONS:
- System supply voltage range: 80 – 264VAC
- Frequency range: 47 – 63Hz
- Laser system supply voltage: 24V DC
- Solenoid supply voltage: 24V DC
- System current consumption: ≤400mA
- Operating temperature: -10ºC to 50ºC
- Laser protection class: Laser class 1M
CERTIFICATION:
- Ex db I Mb
- MASC M/15-1413X (Monitech Type 7 FLP Enclosure)
MONITECH OBSTACLE DETECTION SENSOR:
FUNCTIONALITY & PERFORMANCE:
- Designed to detect and stop mining machinery or parts thereof to prevent damage in the underground environment.
- Current systems use rods, switches and cables which can easily be bypassed resulting in capital losses.
- This intelligent Obstacle Detection system uses programmable sensors which are placed at strategic positions on the machine creating an invisible barrier.
- The System is Interlocked to the machine.
- This barrier can be manipulated to suit a required application on any machine i.e. minimising scrubber fan damage.
SPECIFICATIONS:
- Intrinsically safe Ex ia
- Pressure resistant up to 6 bar (87PSi).
- Operating Voltage 9Vdc – 30Vdc.
- Current Consumption: 80mA.
- Operating temperature: -25°C to 70 °C
- Constructed of Stainless steel.
Certification:
- Ex ia I
- MASC M/14-0670X
MONITECH KEYSWITCH:
FUNCTIONALITY & PERFORMANCE:
- Proven technology
- Rugged, certified flame proof enclosure
- Double contacts
- Intelligent key design available in multiple (50) combinations
- Multiple key code options available
- Fully configurable to user requirements
- Duplicate keys only available from OEM
- Mounting holes compatible with standard key switch footprint
- Panel mount version available
SPECIFICATIONS:
- Weight 6kg
- Gland entries 2 x 25mm
- Electrical Switch Specifications:
- Butt Action Rotating Switch
- Rated 16A @ 600V AC
- 2 x N/O Contacts
- 2 x N/C Contacts
CERTIFICATION:
- Ex db I Mb
- MASC M/23-2111X
- Certified by MASC in accordance with SANS 60079-1: 2015
FLAMEPROOF EMERGENCY STOP SWITCH:
FUNCTIONALITY & PERFORMANCE:
- E-Stop provides a safe and quick disconnection of power in emergency situations.
- Specialised electrical switch, specifically designed to allow the operator to bring equipment to a safe stop should a hazardous situation develop.
- E-Stop unit requires physical reset (pull back emergency stop button into active position) after being engaged (no spring back).
- Available in lockable and non-lockable units
- Proven technology
- Ease of Operation.
- Robust Design.
SPECIFICATIONS:
- Weight: 5 kg
- Overall height: 150mm
- Overall Diameter: 150mm
Certification:
- Ex db I Mb
- Certified by MASC in accordance with SANS 60079-1: 2015
- IA Certification Number: M/22 – 2047X
MONITECH ROTATING FLASHING BEACON:
FUNCTIONALITY & PERFORMANCE:
- Fully encapsulated, rugged flame proof enclosure
- 12 Rotating LED banks each bank has 4 independently powered LEDS
- Battery Power time typically 48Hours (optional, if fitted)
- Battery and non-battery backed options available
- Automated Power OFF when not charging and battery voltage is low
- Automated Power ON and charge when powered
- Automated switch over from external power to internal battery power
- Reverse Polarity protection
- Robust electrical design
SPECIFICATIONS:
- Colour: Red, Wavelength (typical 625nm)
- Temperature: 0-40°C
- Power while Charging <311/
- DC TYPE Input Voltage: 9 – 32VDC (battery back-up optional)
- AC TYPE Input Voltage: 80 – 264VAC (battery back-up optional)
Certification:
- Ex db I Mb
- MASC M/22-2373X
MONITECH FLAMEPROOF LED HEADLIGHT:
FUNCTIONALITY & PERFORMANCE:
- Flameproof LED headlight designed for various applications:
- LHDs,
- Graders,
- MPVs,
- Tractors and
- Roof bolters.
- Ease of Operation.
- Robust Design.
- Vibration resistant.
- Base mount or side mount available.
- Dimmable Dual programmable multi-colour switching centre light.
- Communications IR interface. (MAEIR Handheld)
- Durable LED Lamp: long life expectancy.
- Beam angle: 10 degree. (spot beam)
- Colour temperature: 4000K.
- Colour rendering index: (CRI) 70.
- Colour: neutral white.
- Luminous flux: 300 lux @ 10m.
- M25 cable entries – RSA: 2.
- M20 cable entries – AUS: 2.
- IA certification
SPECIFICATIONS:
- Weight: 5 kg
- Overall height: 150mm
- Power Consumption: 11W @ 13,7V
- Input Voltage Certificate: 9 – 45 V (AC or DC)
- Weight: 4,5kg
- Overall Length: 140mm
- Overall Width: 152mm
- Overall Height: 91mm
- Materials:
- Mild Steel S355 JR
- Stainless Steel
Certification:
- Ex db I Mb
- MASC M/23-2054X