Water Control and Optimisation Systems

Actuating Ball Valve:

FUNCTIONALITY & PERFORMANCE:

  • Monitech Actuator Ball Valve (ABV) are part of an self-contained, intelligent water management system for dust suppression spray systems that can be retrofitted to a range of applications where water is used.
  • Automatic activation of the actuating ball valves (on/off) eliminates the need to mechanically open and shut the water supply.
  • The ABVs are available in both single and dual configurations, also as FLP compliant for either in-bye and out-bye underground or surface applications
  • Unlike current “load on belt” wheel driven systems that require frictional contact, Monitech ABVs are an intelligent system that is triggered electrically.
  • The system only requires AC supply and an open contact to operate the system. In the event of a power failure a battery backup will shut off the water supply. Manual override if required.
  • Typical Applications include:
    • Feeder breakers
    • Belt Transfer points,
    • Belts – supplying water sprays on bottom belts where fine dust has accumulated.
    • Bunkers
    • Surface belts
    • Stockpiles
  • ABVs form part of a modulated water management system that can be designed to meet operational demands and/or budgetary constraints.
  • Flexibility on installations and trouble-free servicing to avoid unnecessary downtime and improving productivity
  • The system includes a cost-effective maintenance kit to keep the system operating without the need to replace.
  • Proven and reliable technology
  • Ease of Operation
  • Robust Design

Specifications:

  • Relative humidity: <95% non-condensing
  • Operating temperature: -10°C to +50°C
  • Input Voltage: 90 – 250VAC
  • Pressure Rating: 50Bar

Certification:

  • Certified Ex db I Mb
  • Certified by MASC in accordance with SANS 60079-1: 2015
  • IA Certification Number: MASC M/22 – 2184X

COAL/BLOCKED CHUTE DETECTION SENSOR:

FUNCTIONALITY & PERFORMANCE:

  • Monitech Coal and Blocked Chute Detection Sensor is an intelligent autonomous product designed with multiple configurations to assist in the detection of coal on belts and blockages to coal chutes.
  • One output is utlised for coal detection and the other for coal blockages. Both detection outputs are wired through separate timer relays, with their own settings.
  • The Coal/Blocked Chute detection system is available in an Intrinsically Safe and non-Intrinsically safe versions.
  • The sensor can be used as a standalone unit at transfer points but requires a separate PSU to be installed.
  • The Coal/Blocked Chute detection sensor has 2 programmable fields:

    Coal Detection
  • The sensor is positioned and programmed above the coal belt where the minimum amount of coal to activate the sensor is set.
  • Once coal passes by the sensor a detection field is interrupted, and a signal is sent out to activate the Intelligent Water Management System and/or the Dust Stop Suppression system
  • The system shuts off all water once the coal is no longer detected.

    Blocked Chute detection:
  • With the sensor already strategically positioned, the level/height of the maximum allowable pile up of coal is measured from the sensor.
  • The blocked chute detection range is then programmed to that measurement.
  • Once coal build up exceeds the maximum allowable height, the detection field is interrupted, and a signal is sent out to stop the halt the belt.
  • The stop command will stay active for as long as the pile up of coal is detected.
  • Proven and reliable technology
  • Ease of Operation
  • Robust Design

Specifications:

  • Relative humidity: <95% non-condensing
  • Operating temperature: -10°C to +50°C
  • Input Voltage: 24Vdc

Certification:

  • Ex rating: Ex ia I
  • IA No: MASC M/14-0670X

INTELLIGENT WATER FILLING STATION:

FUNCTIONALITY & PERFORMANCE:

  • The Monitech Intelligent Water Filling Station is a cost effective water management system for water refilling points in both underground and surface working environments.
  • To assist with ongoing challenges in reducing water wastage and avoidable underground section flooding caused by open water systems, this intelligent Water Filling Station offers a reliable autonomous water refilling point.
  • The Filling Station is activated by means of a Green Start button on the enclosure.
  • The Filling Station remains open for a preset time period (mine specific) and will automatically close once the time lapses.
  • If the time lapses before the equipment’s tank is fully filled up, the Green Start button can be pressed again.
  • If the Filling process is complete before the time lapses, the Red Stop button will close off the water supply.
  • Typically, the Filling Station is fitted nearby a belt drive, a mounting Frame is available
  • The Intelligent Water Filling station is a stand-alone system that only requires a 24Vdc supply.
  • The Water Filling Unit is fitted with a battery backup that closes the water supply during a power outage.
  • Communications systems to surface are available.
  • Installations are backed by the Monitech 24/7/365 service offering if required.
  • Strong robust design.

Application Points:

  • Surface and Underground – In Bye and Out Bye Application points
  • Belt Drives
  • Water refilling points

Specifications:

  • Max. relative humidity: <95% non-condensing
  • Operating temperature: -10°C to +50°C
  • Input Voltage: 24Vdc
  • Pressure Rating: 50Bar

Water Solenoid:

FUNCTIONALITY & PERFORMANCE:

  • Monitech solenoids are an intelligent water management system for dust suppression spray systems that can be retrofitted to a range of applications where water is used.
  • Automatic activation of Solenoid systems (on/off) eliminates the need to mechanically open and shut the water supply.
  • The Solenoids are available in both single and dual configurations, also as I.S and Non-I.S compliant for either in-bye and out-bye underground or surface applications
  • Unlike current “load on belt” wheel driven systems that require frictional contact, Monitech solenoids are an intelligent system that is triggered electrically.
  • Typical Applications include:
    • Feeder breakers
    • Belt Transfer points,
    • Belts – supplying water sprays on bottom belts where fine dust has accumulated.
    • Bunkers
    • Surface belts
    • Stockpiles
  • Solenoids form part of a modulated water management system that can be designed to meet operational demands and/or budgetary constraints.
  • Flexibility on installations and trouble-free servicing to avoid unnecessary downtime and improving productivity
  • The system includes a cost-effective maintenance kit to keep the system operating without the need to replace.
  • Proven technology
  • Ease of Operation.

Specifications:

  • Temperature rating -40º – 100ºC
  • Monitech IS power supply provides 12VDC IS or non-IS
  • Solenoid enclosure box.
  • Pressure regulator & Gauge certification

Certification:

  • Intrinsically Safe Ex ia.
  • Ex ia I Ma
  • MASC M/19-0152X